Ethylene Oxide Filling Station is used extensively for rapid filling of cylinders with gas. Today, several specialty gases are filled in cylinders and then sold. Each and every cylinder is carefully examined for any possible failure prior to filling. Our filling station is wisely integrated with scrubbers that creates vacuum in the cylinder so as to avoid any amount of dangerous gas in the cylinder after filling and closing.
Multi - purpose scrubbers
Cylinders are attached to these scrubbers, and the gas residues are removed
Later, the gas residues are transformed chemically into harmless products, with a higher boiling point
In some cases, these products can be used to solve the purpose of secondary raw materials
A vacuum is immediately generated in the cylinders by the scrubber
This eliminates the need for a vacuum pump
The flexibles installed in the filling station are also emptied and vacuumed
This prevents the escape of dangerous gases to the environment
4 distinct security mechanisms are active to avoid the suction of reactive scrubber solution into the vacuumed cylinder or flexible
Due to this, scrubbers can easily handle pump failure, power interruptions or other unexpected incidents without any safety risks
CO2 Cylinder Filling System is a universal unit, specifically developed for rapid filling of cylinders with gas. The filling system is designed to avoid high temperature excursions while filling high pressure CO2 cylinders. It is integrated with filling pump, transfer pump, manifold and filling machine for continuous operation.
Accuracy and continuity are the two features that make our filling systems high in demand in market. One of the major advantages in this system is that it doesn't require lubricating oils for gears as it is done by liquid CO2 only. Quick connect filling heads ensure rapid filling and fill control box is integrated to avoid any loss of gas or liquid.
CO2 Filling Machine is a one stop solution specially designed to accurately fill CO2 cylinders by weight. These are capable of filling high pressure CO2 cylinders. Integrated with two filling stands and twin fill control box, the machine ensures continuous operation. There are also electronic weighing indicators with weighing platforms and quick connect filling heads. These machines are also used to fill fire extinguishers with CO2.
Can fill liquified CO2 in high pressure cylinders
When one cylinder is being filled the other one is prepared for filling
Accuracy in filling
Two filling stands
Excellent filling rate and pressure
Net weight : 220 kg
Operating voltage : 400 V / 50 Hz / 3 Ph (other voltages on request)
CO2 Filling Manifold is developed as a smart solution for small demand of CO2. It ensures maximum flexibility and continuous gas supply. We have integrated two headers in the manifold, each having provision for filling 30 cylinders at a time. Post production in plants, the liquids and gases are filled in the cylinders by these manifolds. In addition to this, the system is also incorporated with pressure reducing valve station RV100 and cylinder support racks. We have four standard sizes of cylinder manifold systems and others can be made available on request. Features Continuous CO2 gas supply Integrated with two headers filling 30 cylinders at a time Maximum flexibility Safe operation Continuous CO2 gas supply Easy installation Accurate and constant gas flow Specifications Size of manifold Hourly capacity if all cylinders are in use Hourly capacity if 50% of the cylinders are in use 2 x 5 CO2 cylinders 30 kg/hr 15 kg/hr 2 x 10 CO2 cylinders 60 kg/hr 30 kg/hr 2 x 20 CO2 cylinders 120 kg/hr 60 kg/hr 2 x 30 CO2 cylinders 180 kg/hr 90 kg/hr
CO2 Transfer Pump is specially designed and engineered to move large quantities of carbon dioxide between two low pressure vessels. The pump is integrated with precision-cut, interlocking gears to boost the liquid carbon dioxide through the pressure vessels. One of the major advantages with these pumps is that the gears installed are lubricated by the liquid CO2, thus, eliminating the requirement of oil. The model of transfer pump, we design is reversible, thus it avoids the requirement of troublesome loading and discharge pipework arrangements.
Positive displacement vane pump
Electric motor and controls suitable for outdoor service
Standard belt drive
Piping options for bi-directional flow
Capacities are based on a maximum differential pressure